Installation Procedure

2025 Chevrolet Tahoe PPV, RWDSECTION Installation Procedure
  1. GM6763331Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The spring/insulators must be installed in the correct location. Note the location upon removal of the spring/insulator.

    Automatic Level Control Air Compressor Insulator (3) - Install [2x]

  2. Automatic Level Control Air Compressor Insulator (2) - Install
  3. Automatic Level Control Air Compressor (1) - Install
  4. Connect the wiring harness retainers as necessary.
  5. GM6726153Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Automatic Level Control Air Compressor Nut (1) - Install and tighten [3x] - Fastener Specifications 

  6. GM5618669Courtesy of GENERAL MOTORS COMPANY

    Automatic Level Control Module (1) - Install

  7. GM5618663Courtesy of GENERAL MOTORS COMPANY

    Automatic Level Control Module Bolt (1) - Install and tighten [4x] - Fastener Specifications 

  8. GM6763241Courtesy of GENERAL MOTORS COMPANY

    Automatic Level Control Air Compressor Tube Fitting (1) - Install and tighten [2x] - Fastener Specifications 

  9. Slightly pull on each line to ensure proper seating is obtained.
  10. GM5618481Courtesy of GENERAL MOTORS COMPANY

    Connect the electrical connectors and install the wiring harness retainers as necessary. (1, 2, 3)

  11. GM6763319Courtesy of GENERAL MOTORS COMPANY

    Automatic Level Control Air Compressor Tube (1) - Install

  12. Hose Clamp (2) - Install - Hose Clamp Replacement Guidelines - Spring Type
  13. GM5618468Courtesy of GENERAL MOTORS COMPANY

    Retainer (1) - Install

  14. GM5618459Courtesy of GENERAL MOTORS COMPANY

    Automatic Level Control Air Compressor Inlet Tube (1) - Install

  15. Automatic Level Control Air Compressor Tube Clip (2) - Install
  16. GM5612578Courtesy of GENERAL MOTORS COMPANY

    Remove the automatic level control air supply reservoir air valve cap (1).

  17. Install CH-52667  Air Spring Inflator to the automatic level control air supply reservoir air valve (2) and set the regulator on the nitrogen tank to 16 Bar (232 PSI).
  18. Using CH-52667  Air Spring Inflator, open the valve on the pressure gage to fill the automatic level control air supply reservoir.
  19. Using CH-52667  Air Spring Inflator and the shop nitrogen tank, fill the automatic level control air supply reservoir to 16 Bar (232 PSI).
  20. Close the pressure gauge valve and remove CH-52667  Air Spring Inflator from the automatic level control air supply reservoir.
  21. Install the automatic level control air supply reservoir air valve cap (1) and tighten. Fastener Specifications .
  22. Partially lower the vehicle, but DO NOT let the wheels touch the ground.
  23. Using GDS2 tool, use short-term inflate to increase pressure to the air springs:
    • Front: 6 Bar (87 PSI)
    • Rear: 5 Bar (73 PSI)
  24. Using GDS2, verify automatic level control air supply tank pressure is at 16 Bar (232 PSI), if not repeat steps 17- 22.
  25. Remove the support and lower the vehicle.
  26. After installation, program the automatic level control module. Control Module References
  27. Verify the vehicle leveling system is out of service mode and has returned to normal operation. Clear any stored DTC codes if needed.
  28. Install the spare tire and wheel assembly.
  29. Start the vehicle and allow to return to normal ride height.
  30. With the vehicle off the hoist and on flat level ground, inspect the trim height. Trim Height Inspection
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.