Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2025TAHOE PPV, RWDREPAIR AND DIAGNOSIS (SINGLE PAGE)ACCESSORIES & EQUIPMENTCOMMUNICATION DEVICESPROGRAMMING AND SETUP - ALL SYSTEMSREPAIR INSTRUCTIONSK160 BRAKE SYSTEM CONTROL MODULE: PROGRAMMING AND SETUPREPLACE AND PROGRAM CONTROL MODULE
2025 Chevrolet Tahoe PPV, RWD
Replace and Program Control Module
2025 Chevrolet Tahoe PPV, RWDSECTION Replace and Program Control Module
To program a replacement or an existing control module, perform the following procedure:
- Access the Service Programming System (SPS) and follow the on-screen instructions.
- If equipped with Brake Pad Life Monitor (JBP), on the SPS Supported Controllers screen, select K160 Brake System Control Module - Prepare Module for Removal and follow the on-screen instructions.
- On the SPS Supported Controllers screen, select K160 Brake System Control Module - Programming and follow the on-screen instructions.
- On the SPS Supported Controllers screen, select K160 Brake System Control Module - Setup and follow the on-screen instructions.
- If the A104 Brake Master Cylinder was also replaced proceed to step 7.
- If only the K160 Brake System Control Module was replaced proceed to step 10.
- Perform the scan tool Control Functions, Brake Pressure Sensor Calibration.
- Perform the scan tool Control Functions, Brake System Plunger Pressure Rise Starting Point Learn.
- Perform the scan tool Control Functions, Brake System Plunger Motor Position Sensor Learn.
- Perform the scan tool Control Functions, Brake Hydraulics Test procedure.
- If the Brake Hydraulics Test fails perform the scan tool Control Functions, Automated Brake Bleed procedure
- If the programming procedure did not complete and a Device Control Limits Exceeded message is displayed refer to Device Control Limits Exceeded Error
- Clear DTCs.
- If ABS, Traction Control and/or Stabilitrak indicators or Brake Related Messages are ON after performing programming and setup, do the following:
- Disconnect the scan tool from the X84 Data Link Connector.
- Ignition/Vehicle OFF, all access doors closed, all vehicle systems OFF, and all keys at least 3 m (9.8 ft) away from the vehicle. It may take up to 10 min to power down.
- Ignition ON/Vehicle In Service Mode, verify ABS, Traction Control and/or Stabilitrak indicators or Brake Messsages are Off. If not, repeat the above step to make sure the vehicle is in sleep mode.
- Clear DTCs.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.