Installation Procedure

2025 Chevrolet Suburban LS, RWDSECTION Installation Procedure
  1. GM5869767Courtesy of GENERAL MOTORS COMPANY

    Battery Insulator (2) - Install

  2. CAUTION:

    Refer to Fastener Caution

  3. Battery Insulator Bolt (1) - Install and tighten - Fastener Specifications
  4. GM5876234Courtesy of GENERAL MOTORS COMPANY

    Heater Outlet Hose Bracket (2) - Install

  5. Heater Inlet Hose Clip Bracket Nut (1) - Install and tighten - Fastener Specifications
  6. GM5001464Courtesy of GENERAL MOTORS COMPANY

    Battery Tray (1) - Install

  7. Engage any harness retainers to the battery tray.
  8. GM5001463Courtesy of GENERAL MOTORS COMPANY

    Battery Tray Bolt (1) - Install and tighten [7x] - Fastener Specifications

  9. GM5044231Courtesy of GENERAL MOTORS COMPANY

    Air Conditioning Refrigerant Heat Exchanger Nut (1) @ Battery Tray - Install and tighten - Fastener Specifications

  10. GM5573198Courtesy of GENERAL MOTORS COMPANY

    Engine Wiring Harness Fuse Block Bracket (3) - Install

  11. Retaining Tab (1) - Engage
  12. Engine Wiring Harness Fuse Block Bracket Bolt (2) - Install and tighten [2x] - Fastener Specifications
  13. GM5573073Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) - Install [4x]

  14. GM5572883Courtesy of GENERAL MOTORS COMPANY

    Engine Wiring Harness Junction Block (3) - Install

  15. Retaining Tab (1) - Engage [4x]
  16. Engine Wiring Harness Junction Block Bolt (2) - Tighten [4x] - Fastener Specifications
  17. GM5572790Courtesy of GENERAL MOTORS COMPANY

    Generator Battery Jumper Cable (4) - Install

  18. Battery Positive Cable Nut (3) - Install and tighten - Fastener Specifications
  19. Engine Wiring Harness Junction Block Cover (2) - Install
  20. Retaining Tab (1) - Engage [2x]
  21. GM5569469Courtesy of GENERAL MOTORS COMPANY

    Battery (1) - Install

  22. GM5569466Courtesy of GENERAL MOTORS COMPANY

    Battery Hold Down Retainer (2) - Install

  23. Battery Hold Down Retainer Bolt (1) - Install and tighten - Fastener Specifications
  24. GM5569285Courtesy of GENERAL MOTORS COMPANY

    Battery Distribution Engine Compartment Fuse Block (2) - Install

  25. Retaining Tab (1) - Engage [3x]
  26. GM5613645Courtesy of GENERAL MOTORS COMPANY

    Battery Positive Post Clamp Nut (5) - Tighten - Fastener Specifications

  27. GM5821315Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) - Connect

  28. GM4977783Courtesy of GENERAL MOTORS COMPANY

    Front Compartment Fuse Block Cover (2) - Install

  29. Retaining Tab (1) - Engage [2x]
  30. GM6023340Courtesy of GENERAL MOTORS COMPANY

    Battery Hold Down Strap (2) - Install

  31. If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  32. Battery Hold Down Strap Bolt (1) - Install and tighten [2x] - Fastener Specifications
  33. Connect the negative battery cable. Battery Negative Cable Disconnection and Connection (9C1 / 5W4) , or Battery Negative Cable Disconnection and Connection (KL9) 
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.