Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2012EXPRESS 2500 V8-4.8LREPAIR AND DIAGNOSISRESTRAINTS AND SAFETY SYSTEMSAIR BAG SYSTEMSIMPACT SENSORSERVICE AND REPAIRINFLATABLE RESTRAINT FRONT END SENSOR REPLACEMENT
2012 Chevrolet Express 2500 V8-4.8L
Inflatable Restraint Front End Sensor Replacement
2012 Chevrolet Express 2500 V8-4.8LSECTION Inflatable Restraint Front End Sensor Replacement
Inflatable Restraint Front End Sensor Replacement
Removal Procedure
Warning
Do not strike or jolt the inflatable restraint front end sensor. Before applying power to the front end sensor make sure that it is securely fastened. Failure to observe the correct installation procedure could cause SIR deployment, personal injury, or unnecessary SIR system repairs.
1. Disable the SIR. Refer to SIR Disabling and Enabling Service and Repair.
2. Raise the vehicle and support. Refer to Lifting and Jacking the Vehicle Service and Repair.
3. Remove the connector position assurance (CPA) from the inflatable restraint front end discriminating sensor electrical connector.
4. Disconnect the inflatable restraint front end sensor electrical connector.
Note:
The fastener has a left hand thread.
5. Loosen the inflatable restraint front end sensor mounting nut (1).
6. Slide the inflatable restraint front end sensor (1) towards the front of the vehicle.
7. Remove the sensor (1) from the keyhole slot in the lower radiator support (2).
Installation Procedure
1. Remove any dirt, grease, or other impurities from the mounting surface.
2. Point the arrow on the sensor toward the front of the vehicle.
3. Install the inflatable restraint front end sensor (1) into the keyhole slot in lower radiator support (2).
Caution:
Refer to Fastener Caution Fastener Caution.
4. Push the sensor towards the rear of the vehicle to seat the sensor in the keyhole slot in the lower radiator support (2). Tighten the nut (1) to 10 Nm (89 lb in).
5. Connect the inflatable restraint front end sensor electrical connector.
6. Install the CPA to the electrical connector.
7. Remove the safety stands and lower the vehicle.
8. Enable the SIR system. Refer to SIR Disabling and Enabling Service and Repair.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.