Fuel Level Sensor: Service and Repair

2011 Chevrolet Tahoe 2WD V8-6.0L HybridSECTION Service and Repair



Fuel Level Sensor Replacement

Removal Procedure




1. Remove the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement Fuel Tank Fuel Pump Module Replacement.
2. Using a small pick like tool, push in the retainer (1) in order to disengage the electrical connector.
3. Remove the fuel level sensor electrical connector from the module cover.
4. Push the level sensor locking tangs (2) in towards the inside of the module bucket.




5. Slide the fuel level sensor up.




6. Remove the fuel level sensor from the module.

Installation Procedure




1. Install the fuel level sensor to the module.




2. Position and slide the fuel level sensor down.




3. Ensure that the level sensor tangs (2) are engaged at the bucket.
4. Install the fuel level sensor electrical connector to the module cover.
5. Ensure that the retainer (1) engaged the module cover.
6. Install the fuel tank module. Refer to Fuel Tank Fuel Pump Module Replacement Fuel Tank Fuel Pump Module Replacement.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.