FCI Connectors

FCI Connectors

Special Tools

J-38125 Terminal Repair Kit

Removal Procedure

Follow the steps below in order to remove terminals from the connector.




1. Slide the lever lock forward while pressing down on the lever lock release tab.
2. The release tab is located on the top of the wiredress cover.




3. View of connector in released position.
4. Disconnect the connector from the component.
5. Locate the dress cover locking tabs at the corners of the dress cover. Use a small flat-blade tool to release the locking tabs and remove the dress cover.




6. Use a small flat-blade tool to slide the terminal position assurance (TPA) up one notch on both ends of the connector. The TPA is located underneath the wire dress cover.



For the larger terminals insert the J 38125-556 tool to release the terminals by inserting the tool into the terminal release cavity. For the smaller terminals insert the J 38125-560 tool to release the terminals by inserting the tool into the terminal release cavity. See the release tool cross reference in the Reference Guide of the J-38125 to ensure that the correct release tool is used.




7. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.

Repair Procedure

Use the appropriate terminal and follow the instructions in the J-38125.

Location of the terminal in the repair tray and the proper crimp tool can be found in the appropriate connector end view.