Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2010HHR L4-2.4LREPAIR AND DIAGNOSISWINDOWS AND GLASSWINDOWSWINDOW GLASSQUARTER WINDOW GLASSSERVICE AND REPAIR
2010 Chevrolet HHR L4-2.4L
Quarter Window Glass: Service and Repair
2010 Chevrolet HHR L4-2.4LSECTION Service and Repair
Quarter Window Replacement
Special Tools
* J 24402-A Glass Sealant Remover (Cold Knife)
* J 39032 Stationary Glass Removal Tool
* Use a urethane adhesive systems which meet GM Specification GM 3651G
Removal Procedure
Warning: Refer to Cracked Window Warning (Cracked Window Warning).
Note: Before cutting out a bodyside window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
1. Open the liftgate.
2. Remove the rear quarter panel trim. Refer to Quarter Upper Trim Panel Replacement (With AXS) (Quarter Upper Trim Panel Replacement (With AXS))Quarter Upper Trim Panel Replacement (Except AXS) (Quarter Upper Trim Panel Replacement (Except AXS)).
Warning: Refer to Defroster Outlet Warning (Service Precautions).
3. Cover the following parts to protect from broken glass:
* Upper dash pad
* Defroster outlets and A/C outlets
* Seats and carpeting
Warning: Refer to Glass and Sheet Metal Handling Warning (Glass and Sheet Metal Handling Warning).
Note: Keep the cutting edge of the tool against the window.
4. Remove the window from the urethane adhesive.
* Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
* The only suitable lubrication is clear water.
* Use J 24402-A , J 39032 , or equivalent to remove the window.
5. With the aid of an assistant (2), remove the window (1) from the vehicle.
Installation Procedure
1. Install the bodyside window into the opening. Refer to Adhesive Installation of Bodyside Stationary Windows (Adhesive Installation of Bodyside Stationary Windows).
2. Install the rear quarter upper trim panel. Refer to Quarter Upper Trim Panel Replacement (With AXS) (Quarter Upper Trim Panel Replacement (With AXS))Quarter Upper Trim Panel Replacement (Except AXS) (Quarter Upper Trim Panel Replacement (Except AXS)).
3. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
4. Close the liftgate.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.