Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2010EXPRESS 2500 V8-4.8LREPAIR AND DIAGNOSISRESTRAINTS AND SAFETY SYSTEMSRELAYS AND MODULES - RESTRAINTS AND SAFETY SYSTEMSAIR BAG CONTROL MODULESERVICE AND REPAIR
2010 Chevrolet Express 2500 V8-4.8L
Air Bag Control Module: Service and Repair
2010 Chevrolet Express 2500 V8-4.8LSECTION Service and Repair
Inflatable Restraint Sensing and Diagnostic Module Replacement
Removal Procedure
Warning
Do not strike or jolt the inflatable restraint sensing and diagnostic module (SDM). Before applying power to the SDM, make sure that it is securely fastened with the arrow facing toward the front of the vehicle. Failure to observe the correct installation procedure could cause SIR deployment, personal injury, or unnecessary SIR system repairs.
Warning: Refer to SIR Inflator Module Handling and Storage Warning (SIR Inflator Module Handling and Storage Warning).
1. Disable the SIR system. Refer to SIR Disabling and Enabling (Service and Repair).
2. Remove the driver seat. Refer to Driver or Passenger Seat Replacement (Driver or Passenger Seat Replacement).
3. Fold back the carpet to access the inflatable restraint sensing and diagnostic module (SDM).
4. Remove the connector position assurance (CPA) from the SDM electrical connector.
5. Disconnect the SDM electrical connector.
6. Remove the SDM (2) mounting nuts (1).
7. Remove the SDM (2) from the vehicle.
Note: The following repair procedures should only be used in the event that the inflatable restraint sensing and diagnostic module (SDM) mounting studs are damaged to the extent that the SDM may no longer be properly mounted.
8. Repair the studs using the following procedure:
1. Remove and discard the stripped nut.
2. Drill out the weld spots for the weld stud that has been damaged, remove and discard the damaged stud.
3. Condition the floor panel attaching surface where the new stud is to be installed.
4. Install new weld stud GM P/N 115115602 and clamp the weld stud into place.
5. Migweld the stud at the drilled holes.
6. Apply body sealer GM P/N 9984248 around any exposed openings.
7. Install a new nut (1) GM P/N 11515933.
Installation Procedure
1. Remove any dirt, grease, or other impurities from the mounting surface.
2. Install the SDM (2) horizontally to the studs.
3. Point the arrow on the SDM toward the front of the vehicle.
Caution: Refer to Fastener Caution (Fastener Caution).
4. Install the SDM mounting nuts (1) and tighten to 10 Nm (89 lb in).
5. Install the SDM (2) electrical connector.
6. Install the CPA to the SDM electrical connector.
7. Install the carpet to cover SDM (2).
8. Install the driver seat. Refer to Driver or Passenger Seat Replacement (Driver or Passenger Seat Replacement).
Note: The AIR BAG indicator may remain ON after the SDM has been replaced. DTC B1001 may set requiring the SDM part number to be set in multiple modules. If the indicator remains ON after enabling the SIR system, perform the diagnostic system check and follow the steps thoroughly to ensure that the SDM is set properly.
9. Enable the SIR system. Refer to SIR Disabling and Enabling (Service and Repair).
10. Refer to Control Module References (Programming and Relearning) for programming and setup information.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.