Fuel Delivery and Air Induction: Service and Repair

2009 Chevrolet Impala V8-5.3LSECTION Service and Repair



Fuel System Cleaning

Caution: Refer to Cover and Plug Openings Caution (Vehicle Damage Warnings).

Note: When flushing the fuel tank, treat the fuel and water mixture as a hazardous material. Handle the material in accordance with all local, state and federal laws and regulations.

Note: Whenever the fuel tank is cleaned, inspect the fuel pump fuel strainer. If the fuel pump fuel strainer is contaminated, replace the fuel pump fuel strainer and inspect the fuel pump.

Note: Always maintain cleanliness when servicing fuel system components.

1. Remove the fuel sender assembly. Refer to Fuel Tank Fuel Pump Module Replacement (Service and Repair).
2. Inspect the fuel pump inlet for dirt and debris. If dirt and debris are found, replace the fuel pump.
3. Flush fuel tank with hot water.
4. Pour the water out of the fuel sender assembly opening in the fuel tank. Rock the fuel tank in order to ensure that the removal of the water from the fuel tank is complete.
5. Allow tank to dry completely before reassembly.
6. Install the fuel sender assembly. Refer to Fuel Tank Fuel Pump Module Replacement (Service and Repair).

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.