Brake Pedal Assy: Service and Repair

2009 Chevrolet Impala V6-3.5LSECTION Service and Repair



Brake Pedal Assembly Replacement

Removal Procedure

1. Remove the left closeout/insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side (Service and Repair).
2. Push the body control module (BCM) up and move the bottom of the BCM away from and out of the mounting bracket slot. Position the BCM aside.
3. Disconnect the brake pedal position sensor electrical connector.
4. Release the wiring harness clips from the bracket.




5. Remove the brake pedal pushrod retaining clip from the brake pedal.
6. Remove the brake pedal pushrod and washer from the brake pedal.




7. Remove the brake pedal nut and bolt.
8. Remove the brake pedal and bushings.

Installation Procedure




1. Install the brake pedal and bushings.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the brake pedal nut and bolt.

Tighten the brake pedal nut and bolt to 40 Nm (30 lb ft).




3. Install the brake pedal washer and pushrod to the brake pedal.
4. Install the brake pedal pushrod retaining clip to the brake pedal.
5. Secure the wiring harness clips to the bracket.
6. Connect the brake pedal position sensor electrical connector.
7. Insert the top of the BCM up into the mounting bracket, then engage the bottom of the BCM into the mounting bracket slot.
8. Install the left closeout/insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side (Service and Repair).

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.