Fluid Pan: Service and Repair

2009 Chevrolet HHR L4-2.4LSECTION Service and Repair



Oil Pan Replacement

Removal Procedure

1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).




2. Loosen the oil pan bolts.
3. Drain the oil. Use a suitable container to catch the transmission fluid.
4. Remove the oil pan attaching bolts.




5. Remove the oil pan.




6. Remove the oil pan gasket.

Installation Procedure

1. Clean and inspect the oil pan for dents or damage. Dry the oil pan before installation.




2. Install the oil pan gasket. Use a new gasket if the sealing ribs are damaged.




3. Install the oil pan. Replace the bottom pan if damaged.





Caution: Refer to Fastener Caution (Fastener Caution).

4. Install the oil pan attaching bolts.

Tighten the bolts to 10 Nm (89 lb in).

5. Lower the vehicle.
6. Check the pan for leaks. Refill the transmission to the proper level. Refer to Fluid Capacity Specifications (Capacity Specifications).
7. Recheck the fluid level. Refer to Transmission Fluid Check (Testing and Inspection).
8. Inspect the oil pan gasket for leaks.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.