Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2009HHR L4-2.2LREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINCLUTCHSERVICE AND REPAIR
2009 Chevrolet HHR L4-2.2L
Clutch: Service and Repair
2009 Chevrolet HHR L4-2.2LSECTION Service and Repair
Clutch Pressure and Driven Plate Replacement
Special Tools
J 43482 Clutch Alignment Arbor
Removal Procedure
1. Remove the transmission. Refer to Transmission Replacement (Transmission Replacement).
2. Remove the clutch cover bolts one turn at a time, until spring pressure is relieved.
3. Remove the clutch cover and the clutch disc.
Installation Procedure
1. Install the clutch disc and the clutch cover.
2. Hand start the clutch cover to flywheel bolts, leaving the clutch cover loose enough to reposition for alignment.
3. Install the J 43482 in order to support the clutch cover to the flywheel assembly.
Caution: Refer to Fastener Caution (Fastener Caution).
4. Tighten the clutch cover to flywheel bolts in the sequence shown to 30 Nm (22 lb ft).
5. Recheck each bolt torque using the tightening sequence.
6. Remove the J 43482 .
7. Install the transmission. Refer to Transmission Replacement (Transmission Replacement).
8. Bleed the hydraulic system. Refer to Hydraulic Clutch Bleeding (Service and Repair).
9. Connect the negative battery cable.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.