Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2009HHR L4-2.2LREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINAUTOMATIC TRANSMISSION/TRANSAXLESERVICE AND REPAIROVERHAULFINAL DRIVE ASSEMBLY ASSEMBLE
2009 Chevrolet HHR L4-2.2L
Final Drive Assembly Assemble
2009 Chevrolet HHR L4-2.2LSECTION Final Drive Assembly Assemble
Final Drive Assembly Assemble
Special Tools
J 36850 - Assembly Lubricant
For equivalent regional tools, refer to Special Tools (Tools and Equipment).
1. Assemble the thrust washers (708) onto the differential side gears (709).
2. Install the differential side gears into the final drive carrier (702).
3. Assemble the thrust washers (706) onto the pinion gears (707). Retain the thrust washers with J 36850 - lubricant or equivalent.
4. With the thrust washers (706) attached, install the pinion gears (707) into the final drive carrier (702).
5. Rotate the pinion gears (707) into position, and install the pinion shaft (703) through the final drive carrier (702) and through the pinion gears (707).
6. Position the pinion shaft (703) in order to allow installation of the retaining pin.
Note: Using a chisel stake the retaining pin (704) in place.
7. Install the retaining pin (704) through the final drive carrier (702) and through the pinion shaft (703) in order to retain the pinion shaft (703).
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.