Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSCHEVROLET2009HHR L4-2.2LREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINAUTOMATIC TRANSMISSION/TRANSAXLESERVICE AND REPAIROVERHAULDRIVEN SPROCKET SUPPORT ASSEMBLY DISASSEMBLE
2009 Chevrolet HHR L4-2.2L
Driven Sprocket Support Assembly Disassemble
2009 Chevrolet HHR L4-2.2LSECTION Driven Sprocket Support Assembly Disassemble
Driven Sprocket Support Assembly Disassemble
Special Tools
* J 23327 - Clutch Spring Compressor
* J 41232 - Return Spring Compressor
For equivalent regional tools, refer to Special Tools (Tools and Equipment).
1. Remove the two seal rings (403) from the driven sprocket support (401).
2. Discard the two seal rings (403).
3. Compress the 2nd clutch spring and retainer assembly (405). Use the J 41232 - spring compressor and J 23327 - spring compressor or equivalent.
4. Remove the 2nd clutch spring retainer snap ring (406).
5. Remove the J 41232 - spring compressor and J 23327 - spring compressor.
6. Remove the 2nd clutch spring and retainer assembly (405).
7. Remove the 2nd clutch piston and seal assembly (404). If not damaged, the piston and seal assembly is reusable.
8. Inspect the piston and seal assembly (404) for damaged seals.
9. If the seal is cut or damaged replace the seal with a new piston and seal assembly.
10. Inspect the bushing and bearing for damage or excessive wear.
11. Inspect the driven sprocket support (401) for plugged feed holes, damaged seal grooves, stripped bolt holes, and a damaged machined surface.
12. Inspect the reverse intermediate clutch housing valve assembly (407) for free operation.
Note: The valve assembly must be in its seated position before you perform the leak test.
13. Using Automatic Transmission fluid, inspect the reverse intermediate clutch housing valve assembly (407) for leaks.
Note: Remove the reverse clutch housing valve assembly (407) only if inspection or the leak test has indicated a problem.
14. Using a 6.25 mm (1/4 in) drift and a mallet, remove the valve assembly (407) from the driven sprocket support (401).
15. Using a 6.25 mm (1/4 in) drift and a mallet, install the valve assembly (407) in the driven sprocket support (401).
16. Inspect the spring assembly (405) for dislocated or damaged springs.
17. Clean and dry each of the components.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.