Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2009CORVETTE V8-6.2LREPAIR AND DIAGNOSISBODY AND FRAMEMIRRORSSERVICE AND REPAIRSIDE WINDOW FILLER PANEL REPLACEMENT
2009 Chevrolet Corvette V8-6.2L
Side Window Filler Panel Replacement
2009 Chevrolet Corvette V8-6.2LSECTION Side Window Filler Panel Replacement
Side Window Filler Panel Replacement
Removal Procedure
1. Remove the windshield weatherstrip, the side retainer, and the windshield side reveal molding. Refer to Windshield Side Reveal Molding Replacement (Coupe and Convertible) (Windshield Side Reveal Molding Replacement (Coupe and Convertible))Windshield Side Reveal Molding Replacement (Hardtop) (Windshield Side Reveal Molding Replacement (Hardtop)).
2. Remove the side window filler panel.
3. Remove the screws attaching the filler panel.
4. Separate the filler panel from the sealant attaching the panel to the windshield pillar.
5. Remove the old sealant from the windshield pillar.
Installation Procedure
1. Apply a continuous bead of sealant GM P/N 12345097, or equivalent, to the side window filler panel along the surface that will contact the windshield pillar as illustrated.
2. Position the filler panel to the windshield pillar.
Caution: Refer to Fastener Caution (Fastener Caution).
3. Install the screws attaching the side window filler panel.
Tighten the filler panel screws to 2.5 Nm (22 lb in).
4. Wipe off any excessive sealant that squeezed out around the filler panel.
5. Install the windshield side reveal molding, the side weatherstrip retainer, and the weatherstrip. Refer to Windshield Side Reveal Molding Replacement (Coupe and Convertible) (Windshield Side Reveal Molding Replacement (Coupe and Convertible))Windshield Side Reveal Molding Replacement (Hardtop) (Windshield Side Reveal Molding Replacement (Hardtop)).
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.