Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008HHR L4-2.4LREPAIR AND DIAGNOSISWINDOWS AND GLASSWINDOWSWINDOW GLASSLIFTGATE WINDOW GLASSSERVICE AND REPAIR
2008 Chevrolet HHR L4-2.4L
Liftgate Window Glass: Service and Repair
2008 Chevrolet HHR L4-2.4LSECTION Service and Repair
Liftgate Window Replacement
Special Tools
* J 24402-A Glass Sealant (Cold Knife) Remover
* J 39032 Stationary Glass Removal Tool
* Urethane Adhesive Kit GM P/N 12346392 or Equivalent
* Isopropyl Alcohol or equivalent
* Cartridge-type Caulking Gun
* Commercial-type Utility Knife
* Razor Blade Scraper
* Suction Cups
* Plastic Paddle
Removal Procedure
Caution: Refer to Cracked Window Caution (Cracked Window Caution) .
Important: Before cutting out a liftgate window , apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
1. Open the liftgate.
2. Remove the liftgate window trim panel. Refer to Liftgate Trim Panel Replacement (Service and Repair) .
3. Disconnect the rear defogger wires.
4. Remove the rear wiper arm. Refer to Rear Window Wiper Arm Replacement (Rear Window Wiper Arm Replacement) .
Caution: Refer to Defroster Outlet Caution (Technician Safety Information) .
5. Cover the following parts to protect from broken glass:
* Upper dash pad
* Defroster outlets and air conditioning (A/C) outlets
* Seats and carpeting
Caution: Refer to Glass and Sheet Metal Handling Caution (Glass and Sheet Metal Handling Caution) .
6. Using a utility knife, carefully cut the exposed reveal molding (1) from the top and sides edge of the window to access the urethane adhesive bead, if equipped.
Important: Keep the cutting edge of the tool against the window.
7. Remove the window from the urethane adhesive.
* Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
* The only suitable lubrication is clear water.
* Use J 24402-A , J 39032 , or equivalent to remove the window.
8. With the aid of an assistant, remove the window (1) from the vehicle.
Installation Procedure
1. Install the liftgate window into the opening. Refer to Adhesive Installation of Liftgate Windows (Adhesive Installation of Liftgate Windows) .
2. Connect the rear defogger wires.
3. Install the liftgate trim panel. Refer to Liftgate Trim Panel Replacement (Service and Repair) .
4. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
5. Install the rear wiper arm. Refer to Rear Window Wiper Arm Replacement (Rear Window Wiper Arm Replacement) .
6. Close the liftgate.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.