Service Port HVAC: Service and Repair

2008 Chevrolet HHR L4-2.4LSECTION Service and Repair


Air Conditioning Refrigerant Service Valve Core Replacement


Tools Required
* J 39400-A Halogen Leak Detector
* J 46246 Valve Core Tool



Removal Procedure

1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging (Non HP2) (Refrigerant Recovery and Recharging (Non HP2)) .




2. Remove the service port valve core using J 46246 or equivalent.



Installation Procedure






Notice: Refer to Fastener Notice (Fastener Notice) .

1. Install the service port valve core using J 46246 or equivalent.

Tighten the service port valve core to 2.5 N.m (22 lb in).

2. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging (Non HP2) (Refrigerant Recovery and Recharging (Non HP2)) .
3. Leak test the fittings using the J 39400-A .


RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.