Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008HHR L4-2.2LREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINCLUTCHSERVICE AND REPAIR
2008 Chevrolet HHR L4-2.2L
Clutch: Service and Repair
2008 Chevrolet HHR L4-2.2LSECTION Service and Repair
Clutch Pressure and Driven Plate Replacement
Tools Required
J 43482 Clutch Alignment Arbor
Removal Procedure
1. Remove the transmission. Refer to Transmission Replacement (Transmission Replacement) for the M86/M94 Getrag transmission.
2. Remove the clutch cover bolts one turn at a time, until spring pressure is relieved.
3. Remove the clutch cover and the clutch disc.
Installation Procedure
1. Align the heavy side of the flywheel assembly , with the clutch cover Light Side.
2. Install the J 43482 in order to support the clutch cover to the flywheel assembly.
Notice: Refer to Fastener Notice (Fastener Notice) .
3. Install the clutch cover to flywheel bolts.
Follow the tightening sequence. Tighten the bolts to 24 N.m (18 lb ft).
4. Remove the J 43482 .
Important: Excessive amounts of lubricant on the input shaft splines may contaminate the clutch disc and cause clutch shudder.
5. Lubricate the inside diameter of the bearing with Saturn P/N 21005995, or equivalent.
6. Install the transmission. Refer to Transmission Replacement (Transmission Replacement) for the M86/M94 Getrag transmission.
7. Bleed the hydraulic system. Refer to Hydraulic Clutch Bleeding (Service and Repair) .
8. Connect the negative battery cable.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.