Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSCHEVROLET2008EXPRESS 2500 V8-4.8LREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINFLEX PLATESERVICE AND REPAIR
2008 Chevrolet Express 2500 V8-4.8L
Flex Plate: Service and Repair
2008 Chevrolet Express 2500 V8-4.8LSECTION Service and Repair
Automatic Transmission Flex Plate Replacement
Removal Procedure
1. Remove the automatic transmission, if equipped. Refer to Transmission Replacement for the 4L60-E transmission or Transmission Replacement for the 4L80-E transmission.
Important: Note the position and direction of the engine flywheel before removal.
2. Remove the engine flywheel bolts.
3. Remove the automatic transmission engine flywheel.
4. Clean and inspect the engine flywheel.
5. Install 2 M11x1.5 mm bolts (1) to the threaded holes of the spacer, if applicable.
6. Rotate the bolts clockwise to remove the spacer.
7. Remove the spacer from the rear of the crankshaft, if applicable.
Installation Procedure
Important:
* The flywheel does not use a locating pin for alignment and will not initially seat against the crankshaft flange or spacer (if applicable), but will be pulled onto the crankshaft by the engine flywheel bolts. This procedure requires a three stage tightening process.
* Certain applications (4.8 L manual transmissions or all 6.0 L) require a spacer and longer bolts for proper flywheel position.
1. Install the spacer (if applicable) onto the rear of the crankshaft.
2. Install the automatic transmission engine flywheel to the crankshaft.
Important: Longer flywheel bolts must be used on applications using a flywheel spacer.
3. Apply threadlock to the threads of the flywheel bolts. Refer to Sealers, Adhesives, and Lubricants (Specifications) for the correct part number.
Notice: Refer to Fastener Notice .
4. Install the engine flywheel bolts.
1. Tighten the engine flywheel bolts a first pass in sequence to 20 N.m (15 lb ft).
2. Tighten the engine flywheel bolts a second pass in sequence to 50 N.m (37 lb ft).
3. Tighten the engine flywheel bolts a final pass in sequence to 100 N.m (74 lb ft).
5. Install the automatic transmission. Refer to Transmission Replacement for the 4L60-E transmission or Transmission Replacement for the 4L80-E transmission.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.