Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2007HHR L4-2.2LREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINCLUTCHSERVICE AND REPAIR
2007 Chevrolet HHR L4-2.2L
Clutch: Service and Repair
2007 Chevrolet HHR L4-2.2LSECTION Service and Repair
Clutch Drive Plate and Clutch Driven Plate
Tools Required
J 43482 Clutch Alignment Arbor
Removal Procedure
1. Remove the transmission.
2. Remove the clutch cover bolts one turn at a time, until spring pressure is relieved.
3. Remove the clutch cover and the clutch disc.
Installation Procedure
1. Align the heavy side of the flywheel assembly, with the clutch cover Light Side.
2. Install the J 43482 in order to support the clutch cover to the flywheel assembly.
Notice: Refer to Fastener Notice.
3. Install the clutch cover to flywheel bolts.
Follow the tightening sequence. Tighten the bolts to 24 N.m (18 lb ft).
4. Remove the J 43482.
Important: Excessive amounts of lubricant on the input shaft splines may contaminate the clutch disc and cause clutch shudder.
5. Lubricate the inside diameter of the bearing with Saturn P/N 21005995, or equivalent.
6. Install the transmission.
7. Bleed the hydraulic system. Refer to Hydraulic Clutch Bleeding.
8. Connect the negative battery cable.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.