Intermediate Steering Shaft Replacement

Intermediate Steering Shaft Replacement

Removal Procedure

Notice: Secure the steering wheel utilizing a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering wheel must be secured in position before disconnecting the following components:

* The steering column

* The intermediate shaft

* The steering gear

After disconnecting these components, do not move the front tires and wheels. Failure to follow these procedures may cause improper alignment of some components during installation and result in possible damage to the SIR coil.

Remove the left front tire/wheel assembly.




1. Remove the intermediate steering shaft bolt at the steering gear and discard it.
2. Disconnect the intermediate steering shaft from the steering gear.





Important: These scribe marks will be needed for proper alignment of the intermediate steering shaft.

3. Place scribe marks on the intermediate steering shaft and the steering column shaft prior to removal.




4. Remove the intermediate steering shaft bolt at the steering column and discard it.
5. Separate the intermediate steering shaft from the steering column shaft.




6. Unseat the intermediate steering shaft seal from the body pass-through.
7. Remove the intermediate steering shaft and seal assembly from the vehicle.

Installation Procedure

Important: Failure to transfer the scribed marks may result in an off-center steering wheel.

1. If installing a new intermediate steering shaft then transfer the scribed marks.




2. Install the intermediate steering shaft and seal assembly through the body pass-through.

Important: To ensure the intermediate steering shaft seal is properly seated, inspect the it from the engine compartment.

3. Seat the intermediate steering shaft seal.
4. Align the scribed marks on the intermediate steering shaft to the scribed marks on the steering column shaft.
5. Connect the intermediate steering shaft to the steering column shaft.





Notice: Refer to Fastener Notice.

6. Install a new intermediate steering shaft bolt at the steering column.

Tighten the bolt to 34 N.m (25 lb ft).

7. Connect the intermediate steering shaft to the steering gear.




8. Install a new intermediate steering shaft bolt at the steering gear.

Tighten the bolt to 34 N.m (25 lb ft).

9. Install the left front tire/wheel assembly.