Accumulator HVAC: Service and Repair

2007 Chevrolet Express 2500 V8-6.0LSECTION Service and Repair


Accumulator Replacement

Tools Required

J 39400-A Halogen Leak Detector

Removal Procedure

1. Recover the refrigerant from the A/C system. Refer to Refrigerant Recovery and Recharging.
2. Remove the coolant reservoir.





3. Disconnect the electrical connector (2) from A/C low pressure sensor (1).
4. Remove the evaporator outlet hose retaining nut (3) from the accumulator.





5. Remove the compressor inlet hose retaining nut (1).





6. Remove the retaining screw (4) from the accumulator retaining bracket (2).
7. Remove the accumulator (1).
8. Remove the sealing washers.

Installation Procedure

1. If replacing the accumulator add the specified amount of PAG oil directly into the accumulator. Refer to Refrigerant System Capacities.






2. Install the accumulator (1).

Notice: Refer to Fastener Notice.

3. Install the screw (4) to the accumulator retaining bracket (2).

Tighten the screw to 9 N.m (80 lb in).





4. Connect the low pressure sensor electrical connector (1).





5. Install new sealing washers.
6. Install the evaporator outlet hose.
7. Install the evaporator outlet hose retaining nut (1) to the accumulator.

Tighten the nut to 16 N.m (12 lb ft).

8. Install the compressor inlet hose.
9. Install the compressor inlet hose retaining nut (2) to the accumulator.

Tighten the nut to 16 N.m (12 lb ft).

10. Install the coolant reservoir.
11. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
12. Leak test the fittings of the component using the J 39400-A.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.