Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2007EXPRESS 2500 V8-6.0LREPAIR AND DIAGNOSISBRAKES AND TRACTION CONTROLBRAKE BLEEDINGSERVICE AND REPAIRANTILOCK BRAKE SYSTEM AUTOMATED BLEED PROCEDURE(W/JL4)
2007 Chevrolet Express 2500 V8-6.0L
(W/JL4)
2007 Chevrolet Express 2500 V8-6.0LSECTION (W/JL4)
Antilock Brake System Automated Bleed Procedure (W/JL4)
Notice: When adding fluid to the brake master cylinder reservoir, use only Delco Supreme 11(R), GM P/N 12377967 (Canadian P/N 992667), or equivalent DOT-3 brake fluid from a clean, sealed brake fluid container. The use of any type of fluid other than the recommended type of brake fluid, may cause contamination which could result in damage to the internal rubber seals and/or rubber linings of hydraulic brake system components.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice.
Important: The following procedures may be performed on vehicles equipped with option code JL4, Vehicle Stability Enhancement System (VSES).
Pre-charge Bleed
The Pre-charge bleed procedure is to be performed when air may have been introduced into the precharge pump inlet hose, the precharge pump or the combination valve. Perform the procedure as follows.
Important: If the brake system warning lamp is illuminated, DO NOT allow the vehicle to be driven until the concern is diagnosed and repaired. Refer to Symptoms - Hydraulic Brakes.
1. Ensure that the master cylinder reservoir is filled to at least the minimum-fill level with Delco Supreme 11, GM P/N 12377967 (Canadian P/N 992667), or equivalent DOT 3 brake fluid from a clean, sealed container.
2. Ensure the master cylinder reservoir cap is ON securely.
3. Install a scan tool.
4. Turn ON the ignition.
5. Select the VSES Special Functions menu on the scan tool.
6. Select Pre-charge Bleed.
7. Press the On key. The precharge pump runs for approximately 3 seconds, circulating fluid from the master cylinder fluid reservoir, through the precharge pump and combination valve, then back to the master cylinder.
8. Evaluate the feel of the brake pedal. If the pedal feels spongy, perform a base brake system bleed. Refer to Hydraulic Brake System Bleeding (Manual), (Pressure).
9. Ensure that the master cylinder reservoir is filled to at least the minimum-fill level with Delco Supreme 11, GM P/N 12377967 (Canadian P/N 992667), or equivalent DOT 3 brake fluid from a clean, sealed container.
Automated Bleed
The Automated Bleed procedure is to be performed when the brake pressure modulator valve (BPMV) is replaced. Perform the procedure as follows.
Important: The base brake system must be bled before proceeding. Refer to Hydraulic Brake System Bleeding (Manual) Hydraulic Brake System Bleeding (Pressure).
Important: If the brake system warning lamp is illuminated, DO NOT allow the vehicle to be driven until the concern is diagnosed and repaired. Refer to Symptoms - Hydraulic Brakes.
1. Ensure that the master cylinder reservoir is filled to at least the minimum-fill level with Delco Supreme 11, GM P/N 12377967 (Canadian P/N 992667), or equivalent DOT 3 brake fluid from a clean, sealed container.
2. Ensure the master cylinder reservoir cap is ON securely.
3. Install a scan tool.
4. Turn ON the ignition.
5. Select the VSES Special Functions menu on the scan tool.
6. Select Pre-charge Bleed.
7. Press the On key. The precharge pump runs for approximately 3 seconds, circulating fluid from the master cylinder fluid reservoir, through the precharge pump and combination valve, then back to the master cylinder.
8. Select Automated Bleed.
9. Press the On key. The precharge pump and ABS pump run for approximately 6 seconds while air is purged from the BPMV.
10. Ensure that the master cylinder reservoir is filled to at least the minimum-fill level with Delco Supreme 11, GM P/N 12377967 (Canadian P/N 992667), or equivalent DOT 3 brake fluid from a clean, sealed container.
11. Perform a base brake system bleed. Refer to Hydraulic Brake System Bleeding (Manual), (Pressure).
12. Evaluate the feel of the brake pedal. If the pedal feels spongy, repeat steps 1-11. If the pedal feel is acceptable, proceed to the next step.
13. Ensure that the master cylinder reservoir is filled to at least the minimum-fill level with Delco Supreme 11, GM P/N 12377967 (Canadian P/N 992667), or equivalent DOT 3 brake fluid from a clean, sealed container.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.