Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2007AVEO L4-1.6LREPAIR AND DIAGNOSISWINDOWS AND GLASSWINDOWSTESTING AND INSPECTIONCOMPONENT TESTS AND GENERAL DIAGNOSTICS
2007 Chevrolet Aveo L4-1.6L
Component Tests and General Diagnostics
2007 Chevrolet Aveo L4-1.6LSECTION Component Tests and General Diagnostics
Defogger Grid Lines Diagnosis
Notice: Refer to Avoid Damage to Grid Lines Notice.
If it has been observed during use that a grid line is inoperative, the following procedure can be used to find the break. If none of the grid lines is operating, a full system diagnosis should be completed before attempting to repair the grid lines.
1. Turn the ignition ON.
2. Turn ON the rear window defogger.
Notice: Use extreme care when testing the rear window defogger grid line using a DMM. The test lead from the DMM if applied to roughly to the grid line could cause an open circuit.
3. From the inside of the vehicle, connect a voltmeter to each end of a grid line. The voltmeter will indicate battery voltage if the grid line is open.
4. If a grid line is found to be open, move a voltmeter terminal from one side of the grid line and retest at a point nearer to the other side of the window. Continue to retest, each time bringing one of the voltmeter terminals closer to the opposite side of the window from where it was originally connected. The break in the grid line is at the point where the voltmeter begins reading 0 volts instead of battery voltage.
5. Use a marking crayon to lightly mark the break point on the rear window. Mark the glass instead of marking directly on the grid line, and make the mark far enough from the grid line so that the mark can easily be removed without disturbing the repair.
6. Use a grid line repair kit to fix the break in the grid line. Refer to Grid Line Repair. Grid Line Repair
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.