Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006HHR L4-2.2LREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINMANUAL TRANSMISSION/TRANSAXLESERVICE AND REPAIROVERHAUL (UNIT REPAIR)2. INTERMEDIATE SHAFT DISASSEMBLE
2006 Chevrolet HHR L4-2.2L
2. Intermediate Shaft Disassemble
2006 Chevrolet HHR L4-2.2LSECTION 2. Intermediate Shaft Disassemble
Intermediate Shaft Disassemble
^ Tools Required
- J 36513 Gear and Bearing Separator Plate
- J 44383 Countershaft Bearing Installer
1. Press off the 1st gear assembly and the 2nd gear assembly as a unit, from the intermediate shaft using the J 36513 (1), the J 44383 (2) and a hydraulic press.
2. Put the 1st gear assembly and the 2nd gear assembly, as a unit, on the bench.
3. Remove the thrust washer (1).
4. Remove the roller bearing (2).
5. Remove the 1st gear (3).
6. Remove the roller bearing (4).
7. Remove the bearing collar (5).
8. Remove the thrust washer (6).
9. Remove the 1st gear inner cone (1).
10. Remove the 1st gear blocking ring (2).
11. Remove the 1st gear outer cone (3).
12. Remove the 1st/2nd synchronizer assembly (4).
13. Remove the 2nd gear outer cone (1).
14. Remove the 2nd gear blocking ring (2).
15. Remove the 2nd gear inner cone (3).
16. Remove the 2nd gear.
17. Remove the caged needle bearings from the intermediate shaft.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.