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HOMESERVICE MANUALSCHEVROLET2006HHR L4-2.2LREPAIR AND DIAGNOSISPOWER AND GROUND DISTRIBUTIONRELAYS AND MODULES - POWER AND GROUND DISTRIBUTIONRELAY BOXSERVICE AND REPAIR
2006 Chevrolet HHR L4-2.2L

Relay Box: Service and Repair

2006 Chevrolet HHR L4-2.2LSECTION Service and Repair


UNDERHOOD ELECTRICAL CENTER OR JUNCTION BLOCK BRACKET REPLACEMENT

REMOVAL PROCEDURE
1. Remove the electrical center cover (1).




2. Disconnect the positive battery cable from junction box.




3. Remove the fasteners (1) securing the electrical center board (2).
4. Unlock the tabs on the electrical center board.
5. Lift up on the electrical center board.




6. Remove the fasteners (1) and (2) that secure the electrical center to vehicle.

INSTALLATION PROCEDURE




1. Install fasteners (1) and (2) securing the electrical center to vehicle.

NOTE: Refer to Fastener Notice.

Tighten the fasteners to 10 N.m (86 lb in).




2. Install the fasteners (1) securing the electrical center board (2).

Tighten the fasteners to 7 N.m (62 lb in).

3. Connect the positive battery cable.




4. Install the electrical center cover (1).

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.