Air Bag Control Module: Service and Repair

2005 Chevrolet Tahoe 2WD V8-5.3L VIN TSECTION Service and Repair


INFLATABLE RESTRAINT SENSING AND DIAGNOSTIC MODULE REPLACEMENT

REMOVAL PROCEDURE
1. Disable the SIR system. Refer to SIR Disabling and Enabling Zone 7.

CAUTION:
- Do not strike or jolt the inflatable restraint sensing and diagnostic module (SDM). Before applying power to the SDM, make sure that it is securely fastened with the arrow facing toward the front of the vehicle. Failure to observe the correct installation procedure could cause SIR deployment, personal injury, or unnecessary SIR system repairs.
- Refer to SIR Inflator Module Handling and Storage Caution in Service Precautions.





2. Remove the drivers seat.
3. Remove the driver side door sill plate.
4. Fold back the carpet to access the inflatable restraint sensing and diagnostic module (SDM).




5. Remove the connector position assurance (CPA) (1) from the inflatable restraint sensing and diagnostic module (SDM) wiring harness connector (2).
6. Push down the flex lock button (3) and slide the connector locking cover (4) to the open position.




7. Disconnect the SDM wiring harness connector (1) from the SDM (3).
8. Remove the SDM mounting fasteners.
9. Remove the SDM from the vehicle.
10. Repair the fasteners using the following procedure:
1. Remove the stripped nut and discard the nut.
2. Drill out the weld spots to the weld stud from the floor pan side, then remove and discard the stud.
3. Condition the floor panel attaching surface where the new stud is to be installed.
4. Install new weld stud GM P/N 115115602 and clamp the weld stud.
5. Migweld the stud at the drilled holes from above or below the floor pan, as required.
6. Apply body sealer GM P/N 9984248 around any exposed openings.
7. Install a new fastener GM P/N 11515933.

IMPORTANT: The following repair procedures should only be used in the event that the inflatable restraint sensing and diagnostic module (SDM) mounting studs and/or fasteners are damaged to the extent that the SDM may no longer be properly mounted.

INSTALLATION PROCEDURE
1. Remove any dirt, grease, or other contaminants from the mounting surface.




2. Install the SDM (3) horizontally to the vehicle.
3. Point the arrow on the SDM toward the front of the vehicle.
4. Install the SDM mounting fasteners.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten fasteners to 10 N.m (89 lb in).

5. Connect the SDM wiring harness connector (1) to the SDM.




6. Push down the flex lock button (3) and slide the connector locking cover (4) to the close position.
7. Install the connector position assurance (CPA) (1) to the inflatable restraint sensing and diagnostic module (SDM) wiring harness connector (2).
8. Position the carpet to cover the inflatable restraint sensing and diagnostic module (SDM).
9. Install the door sill plate.
10. Install the driver seat.
11. Enable the SIR system. Refer to SIR Disabling and Enabling Zone 7.

IMPORTANT: The AIR BAG indicator may remain ON after the SDM has been replaced. DTC B1001 may set requiring the SDM part number to be set in multiple modules. If the indicator remains ON after enabling the SIR system, perform the diagnostic system check and follow the steps thoroughly to ensure that the SDM is set properly.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.