Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2005OPTRA (CANADA) L4-2.0LREPAIR AND DIAGNOSISSTEERING AND SUSPENSIONSTEERINGSTEERING COLUMNSERVICE AND REPAIRSTEERING COLUMN REPLACEMENT
2005 Chevrolet Optra (CANADA) L4-2.0L
Steering Column Replacement
2005 Chevrolet Optra (CANADA) L4-2.0LSECTION Steering Column Replacement
Steering Column Replacement
Removal Procedure
Notice:
Once the steering column is removed from the vehicle, the column is extremely susceptible to damage. Dropping the column assembly on the end could collapse the steering shaft or loosen the plastic injections, which maintain column rigidity. Leaning on the column assembly could cause the jacket to bend or deform. Any of the above damage could impair the columns collapsible design. Do NOT hammer on the end of the shaft, because hammering could loosen the plastic injections, which maintain column rigidity. If you need to remove the steering wheel, refer to the Steering Wheel Replacement procedure in this section.
Important:
Remove the steering column only if the following conditions exist:
* The steering column requires replacement.
* The steering and the ignition lock housing require replacement.
* Another operation requires the removal of the steering column.
Caution:
Refer to Battery Disconnect Caution Battery Disconnect Caution in Cautions and Notices.
1. Disconnect the negative battery cable and let the vehicle sit for 1 minute to deactivate the air bag.
2. Remove the lower instrument panels. Refer to Knee Bolster Replacement Knee Bolster Replacement.
3. Remove the upper and the lower steering column cover panel by removing the screws.
4. Remove the switch levers. Refer to Turn Signal Multifunction Switch Replacement Service and Repair and Windshield Wiper and Washer Switch Replacement Service and Repair in Wipers/Washer Systems.
5. Remove the immobilizer module. Refer to Theft Deterrent Module Replacement Service and Repair in Theft Deterrent.
6. Disconnect the air bag electrical connections.
7. Disconnect the ignition switch electrical connection.
8. Adjust the steering to the straight-ahead position.
9. Remove the pinch bolt from the intermediate shaft universal joint.
10. Disconnect the speed sensitive steering electrical connector.
11. Remove the bolts and nuts holding the front bracket of the steering column jacket assembly.
12. Remove the nuts holding the rear bracket of the steering column jacket assembly.
13. Guide the steering column assembly out of steering shaft flange and carefully lay down the assembly.
Installation Procedure
Important:
For proper installation of the steering column, be sure the steering wheel and the front wheels are positioned in the straight-ahead position.
1. Carefully guide the steering shaft into the intermediate shaft universal joint.
Notice:
Refer to Fastener Notice Fastener Notice in Cautions and Notices.
Important:
Provide support for the steering column assembly until the mounting nuts are fastened. Do not let the steering column assembly hang unsupported.
2. Install the pinch bolt into the non-threaded hole of the flange.
Tighten the steering shaft universal joint pinch bolt to 25 Nm (18 lb ft).
3. Install the bolts and nuts for the front bracket of the steering column jacket assembly.
Tighten the steering column jacket assembly front bracket bolts to 22 Nm (16 lb ft).
4. Install the nuts for the rear bracket of the steering column jacket assembly.
Tighten the steering column jacket assembly rear bracket nuts to 22 Nm (16 lb ft).
5. Connect the speed sensitive steering electrical connector.
6. Connect the ignition switch electrical connection.
7. Connect the air bag electrical connections.
8. Install the switch levers. Refer to Turn Signal Multifunction Switch Replacement Service and Repair and Windshield Wiper and Washer Switch Replacement Service and Repair in Wipers/Washer Systems.
9. Install the immobilizer module. Refer to Theft Deterrent Module Replacement Service and Repair in Theft Deterrent.
10. Install the lower instrument trim panels. Refer to Knee Bolster Replacement Knee Bolster Replacement.
11. Install the upper and the lower steering column cover panel with the screws.
Tighten the upper and the lower steering column panel screws to 2.5 Nm (22 lb in).
12. Inspect the steering wheel in a straight-ahead position. Refer to Straight Ahead Inspection Straight Ahead Inspection.
13. Connect the negative battery cable.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.