Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSCHEVROLET2003MALIBU V6-3.1L VIN JREPAIR AND DIAGNOSISBODY AND FRAMERADIATOR SUPPORTSERVICE AND REPAIR
2003 Chevrolet Malibu V6-3.1L VIN J
Radiator Support: Service and Repair
2003 Chevrolet Malibu V6-3.1L VIN JSECTION Service and Repair
Radiator Support Replacement
Removal Procedure
1. Support the radiator and the condenser assembly.
2. Raise the vehicle on a hoist. Refer to Vehicle Lifting.
3. Remove the close out panel.
4. Remove the transmission cooler lines from the retaining clips.
5. Remove the lower radiator mounting panel bolts.
6. Remove the lower radiator mounting panel from the vehicle.
Installation Procedure
1. Install the lower radiator mounting panel to the vehicle.
Notice: Refer to Fastener Notice in Service Precautions.
2. Install the lower radiator mounting panel bolts.
^ Tighten the lower radiator mounting panel bolts to 10 Nm (89 inch lbs.).
3. Install the transmission cooler lines to the retaining clips.
4. Install the close out panel.
5. Lower the vehicle.
6. Remove radiator support.
Removal Procedure
1. Support the radiator and the condenser assembly.
2. Raise the vehicle on a hoist. Refer to Vehicle Lifting.
3. Remove the close out panel.
4. Remove the transmission cooler lines from the retaining clips.
5. Remove the lower radiator mounting panel bolts.
6. Remove the lower radiator mounting panel from the vehicle.
Installation Procedure
1. Install the lower radiator mounting panel to the vehicle.
Notice: Refer to Fastener Notice in Service Precautions.
2. Install the lower radiator mounting panel bolts.
^ Tighten the lower radiator mounting panel bolts to 10 Nm (89 inch lbs.).
3. Install the transmission cooler lines to the retaining clips.
4. Install the close out panel.
5. Lower the vehicle.
6. Remove radiator support.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.