Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2002EXPRESS 1 TON VAN V8-8.1L VIN GREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSACCELERATOR PEDAL POSITION SENSORDESCRIPTION AND OPERATION
2002 Chevrolet Express 1 Ton Van V8-8.1L VIN G
Accelerator Pedal Position Sensor: Description and Operation
2002 Chevrolet Express 1 Ton Van V8-8.1L VIN GSECTION Description and Operation
Accelerator Pedal Position (APP) Sensor

The APP sensor is mounted on the accelerator pedal assembly. The APP is actually 3 individual accelerator pedal position sensors within one housing. Three separate signal, low reference, and 5.0-volt reference circuits are used to connect the APP and the TAC module. The APP sensor 1 voltage should increase as the accelerator pedal is depressed, from below 1.0 volt at 0 percent pedal travel to above 2.0 volts at 100 percent pedal travel. APP sensor 2 voltage should decrease from above 4.0 volts at 0 percent pedal travel to below 2.9 volts at 100 percent pedal travel. APP sensor 3 voltage should decrease from above 3.8 volts at 0 percent pedal travel to below 3.1 volts at 100 percent pedal travel.
Accelerator Pedal Position (APP) Sensor:
The APP sensor is mounted on the accelerator pedal assembly. The APP is actually 3 individual accelerator pedal position sensors within one housing. Three separate signal, low reference, and 5.0-volt reference circuits are used to connect the APP and the TAC module. The APP sensor 1 voltage should increase as the accelerator pedal is depressed, from below 1.0 volt at 0 percent pedal travel to above 2.0 volts at 100 percent pedal travel. APP sensor 2 voltage should decrease from above 4.0 volts at 0 percent pedal travel to below 2.9 volts at 100 percent pedal travel. APP sensor 3 voltage should decrease from above 3.8 volts at 0 percent pedal travel to below 3.1 volts at 100 percent pedal travel.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.