Terminal Repair

1993 Chevrolet Blazer Full Size V8-350 5.7LSECTION Terminal Repair

Fig. 22 Terminal Repair:





The following repair procedures can be used to repair Push-to-Seat, Pull-to-Seat or Weather Pack(R) terminals, Fig. 22. Some terminals do not require all steps shown. Skip those that don't apply. (Refer to GM Terminal Repair Kit J 38125-A for further information.)

Step 1: Cut off terminal between core and insulation crimp (minimize wire loss) and remove seal for Weather Pack(R) terminals.

Step 2: Apply correct seal per gauge size of wire and slide back along wire to enable insulation removal (Weather Pack(R) terminals only).

Step 3: Remove insulation.

Step 4: Align seal with end of cable insulation (Weather Pack(R) terminals only).

Step 5: Position strip (and seal for Weather Pack(R)) in terminal.

Step 6: Hand crimp core wings.

Step 7: Hand crimp insulation wings (non-Weather Pack(R)). Hand crimp insulation wings around seal and cable (Weather Pack(R)).

Step 8: Solder all hand crimped terminals.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.