Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET1986CHEVETTE L4-98 1.6LREPAIR AND DIAGNOSISSTARTING AND CHARGINGSTARTING SYSTEMSTARTER SOLENOIDTESTING AND INSPECTION
1986 Chevrolet Chevette L4-98 1.6L
Starter Solenoid: Testing and Inspection
1986 Chevrolet Chevette L4-98 1.6LSECTION Testing and Inspection
FREE SPEED TEST
Refer to ``Delco-Remy Starters'' for Free Speed Test.
PINION CLEARANCE CHECK
1. Disconnect field coil connector from solenoid terminal and insulate carefully.
2. Connect one 12 volt battery lead to solenoid switch terminal and other lead to starter motor frame.
3. Flash a jumper lead momentarily from solenoid motor terminal to starter motor frame. This will shift pinion into cranking position until battery is disconnected.
4. Push pinion back as far as possible to take up any movement, then check pinion clearance using a feeler gauge. Pinion clearance should be .020---.080 inch. If clearance is not within limits, check for improper installation or worn parts and replace as necessary. Clearance may be adjusted by adding or removing shims located between the switch and front bracket. Adding shims decreases amount of movement. Shims are available in thicknesses of .010 and .020 inch.
Refer to ``Delco-Remy Starters'' for Free Speed Test.
PINION CLEARANCE CHECK
1. Disconnect field coil connector from solenoid terminal and insulate carefully.
2. Connect one 12 volt battery lead to solenoid switch terminal and other lead to starter motor frame.
3. Flash a jumper lead momentarily from solenoid motor terminal to starter motor frame. This will shift pinion into cranking position until battery is disconnected.
4. Push pinion back as far as possible to take up any movement, then check pinion clearance using a feeler gauge. Pinion clearance should be .020---.080 inch. If clearance is not within limits, check for improper installation or worn parts and replace as necessary. Clearance may be adjusted by adding or removing shims located between the switch and front bracket. Adding shims decreases amount of movement. Shims are available in thicknesses of .010 and .020 inch.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.