Timing Cover: Service and Repair

1982 Chevrolet Cavalier L4-112 1.8LSECTION Service and Repair

Fig. 10 Removing crankshaft pulley & hub:




Fig. 11 Installing front cover:






SPECIAL TOOLS REQUIRED (or equivalents)
^ J-24420, Crankshaft hub puller.
^ J-23042, Centering tool.
^ J-29113, Crankshaft hub installer.

REMOVE OR DISCONNECT
1. Battery ground cable.
2. Accessory drive belts, then raise and support vehicle.
3. Right front wheel and inner fender splash shield.
4. A/C drive belt (if equipped).
5. Accessory drive belt (crankshaft) pulley.
6. Crankshaft hub from crankshaft using tool J-24420.
7. Engine front cover retaining bolts and front cover. If the cover is difficult to remove, use a rubber mallet to loosen.
8. Clean sealing surface of front cover and engine block.

INSTALL OR CONNECT
1. Apply a 2 mm bead of RTV sealant GM P/N 1052917 or equivalent to front cover sealing surface. Sealant must be wet to touch when bolts are torqued.

NOTE: When applying sealant, keep sealant out of bolt holes as this could cause a "hydraulic lock" condition.

2. Tool J-23042 in crankcase front cover seal.
3. Position front cover to engine block and install retaining bolts. Torque bolts to 10-18 Nm (7-13 ft lbs).
4. Remove centering tool.
5. Apply RTV sealant GM P/N 1052917 or equivalent to the keyway in crankshaft hub.
6. Crankshaft hub to crankshaft using tool J-29113.
^ Install J-29113 into crankshaft so that at least 6mm of thread is engaged.
^ Pull hub into position and remove J-29113 from hub.
7. Accessory drive belt (crankshaft) pulley.
8. Accessory drive belts.
9. Inner fender splash shield and right front wheel.
10. Lower vehicle and connect battery ground cable.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.