Exhaust-Gas RECIRCULATION (EGR) System

2025 Audi A4 allroad Premium PlusSECTION Exhaust-Gas RECIRCULATION (EGR) System

Exhaust-Gas Recirculation (EGR) can be utilized to control the cylinder charge and therefore the combustion process. The exhaust gas that is recirculated to the intake manifold increases the proportion of inert gas in the fresh gas filling; this results in a reduction in the peak combustion temperature and, in turn, a drop in temperature-dependent NOx emission.

Exhaust-gas recirculation is made possible by a connection between the exhaust pipe and the intake manifold. Due to the pressure differential, the intake manifold can draw in exhaust gas via this connection. Together with the exhaust-gas recirculation valve, the ECM adjusts the opening cross-section and therefore controls the partial flow tapped from the main exhaust flow. A malfunction in exhaust-gas recirculation system can result in performance loss and increased emissions. In such a scenario, the Malfunction Indicator Lamp (MIL) lights up and a Diagnostic Trouble Code (DTC) is stored in the ECM memory.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.