Diaphragm Pressure Regulator Testing Connections:
1. Connect an ammeter between the differential pressure regulator harness connector and the differential pressure regulator, using VOLKSWAGEN special tool #VW 1315A/1 or equivalent.
CAUTION: The small female terminals in the differential pressure regulator harness connector are easily damaged. If fabricating a test harness, use the appropriate male terminals to make connections with the harness connector.
Coolant Temperature Sensor:
2. Remove the harness connector from the coolant temperature sensor and bridge the connector with a 2500 ohm resistor to simulate a cold engine.
3. Disconnect the oxygen sensor harness connector.
4. Start the engine and let it idle.
5. Measure the differential pressure regulator current.
^ Differential Pressure Regulator current should be between 15 and 25 mA for approx. 6 - 9 seconds, then gradually drop to between 9 and 15 mA.
6. Open the throttle completely, then let it close.
^ Differential Pressure Regulator current should rise briefly.
If the correct measurement is not obtained check the CIS-E Motronic harness. Refer to SYSTEM ELECTRICAL TESTS. If the harness is OK the CIS-E Motronic control unit may be defective.
7. Erase the fault memory.