Fuel Level Sensor Replacement - Left Side

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Fuel Level Sensor Replacement - Left Side

Special Tools

CH 48482 - Fuel Sender Lock Wrench

Removal Procedure

Warning:
Refer to Gasoline/Gasoline Vapors Warning Service Precautions.


1. Remove the fuel tank. Refer to Fuel Tank Replacement Removal and Replacement.





2. Disconnect the secondary fuel tank module electrical connector (1).





3. Rotate the lock ring (1) counterclockwise using the CH-48482 - wrench and remove the lock ring.





4. Partially remove the primary fuel tank module in order to disconnect the fuel transfer hose quick connect fitting (1). Refer to Plastic Collar Quick Connect Fitting Service Procedures.





5. Remove the secondary fuel tank module (1) and the seal (2).

Installation Procedure





1. Install a NEW seal (2).





2. Partially install the secondary fuel pump module in order to connect the fuel transfer hose quick connect fitting (1). Refer to Plastic Collar Quick Connect Fitting Service Procedures.





3. Rotate the lock ring (1) clockwise using the CH-48482 - wrench and install the lock ring.





4. Connect the secondary fuel tank module electrical connector (1).

5. Install the fuel tank. Refer to Fuel Tank Replacement Removal and Replacement.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.