Fuel Level Sensor: Service and Repair

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Fuel Level Sensor Replacement

Removal Procedure

Warning

Fuel Vapors can collect while servicing fuel system parts in enclosed areas such as a trunk. To reduce the risk of fire and increased exposure to vapors:

* Use forced air ventilation such as a fan set outside of the trunk.
* Plug or cap any fuel system openings in order to reduce fuel vapor formation.
* Clean up any spilled fuel immediately.
* Avoid sparks and any source of ignition.
* Use signs to alert others in the work area that fuel system work is in process.




1. Remove the fuel pump module. Refer to Fuel Pump Module Replacement (Service and Repair).
2. Using two flat-bladed tools, carefully pull both locking tabs (1) outward while simultaneously lifting the level sensor.




3. Using a small bladed tool, push in the electrical terminals (1) while simultaneously pulling out.

Installation Procedure




1. Push in the electrical terminals (1) and ensure the terminals are secure.




2. Carefully insert the level sensor until the locking tabs (1) snap into the locking position.
3. Install the fuel pump module. Refer to Fuel Pump Module Replacement (Service and Repair).

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.