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P0401

Medium Severity

EGR Insufficient Flow

Emissions System

What Does P0401 Mean?

The EGR is not flowing enough exhaust gas. Usually carbon buildup blocking the passages.

Common Fix

Clean EGR valve and passages

Estimated Cost (DIY)

$20 - $150

Symptoms

  • ⚠️Ping/knock under load
  • ⚠️Failed emissions test
  • ⚠️Check engine light

Common Causes

Carbon buildup in EGR passageslikely
Stuck-closed EGR valvepossible
Failed EGR position sensorpossible

How to Diagnose P0401

  1. 1Clean EGR valve and intake passages
  2. 2Test EGR valve with vacuum pump
  3. 3Check DPFE/EGR pressure sensor

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Frequently Asked Questions

Can I clean the EGR valve myself?
Yes β€” remove it and clean with carb cleaner and a brush. Also clean the intake port/passage.
Is P0401 common on certain cars?
Very common on Fords with the DPFE sensor. Replacing the DPFE sensor often fixes it for $30-$50.

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